Showing posts with label Roger Hall. Show all posts
Showing posts with label Roger Hall. Show all posts

Roger Hall from New Zealand gets ready for the fry .

When it comes to going the extra mile and effort for the Fish Fry , Roger surely sets the bar pretty high.Here below is the workings of his latest board for this years Fish Fry.

A combination of foam and wood like you have never seen. As if it is not hard enough to work with the differing densities of a variety of timbers and then to add the foam as well.

How the resin brings it all to life...

A sanding nightmare for most of us , but just something to be done for Roger.


Roger builds beautiful detailed custom boards all day and this is him just stepping it up for the Fish Fry in his own way. Mate my hat goes off to you once again and like everyone I can't wait to see it in all it's glory next week.


A lot of planning and time goes into a project like this especially when you are running a small team building great boards all day. Check out what Roger calls his regular boards :
www.surfline.co.nz

A big thanks to Mike for the pics above. He will be coming with Roger once again and just fizzing for the opportunity to surf without a wetsuit after a summer in the land of the long black raincoat.

Roger's Redwood hotcurl

Roger Hall from Surfline Surfboards in New Zealand loves wood and loves a challenge.

He spent a whole day at a timber yard selecting the right sticks for this project , matching colour and weight for this solid wall hanger board.

Cleaning it up with the hand plane to get it ready to setup on the APS3000 shaping machine.

A sharp cutting head , plenty of time and you can save a weeks worth of work using the right gear.Roger has hand shaped many wooden boards and done the hard yards , hand sanding and finishing . So this is just the smart way to get the job done without wrecking yourself and saving an enormous amount of time when you are a small operator.

Plenty of cuts and the finish is pretty well smooth as a babies bum. Saves days of hand sanding.

And there you have it a 1930's 10ft Hot Curl finless board ready for oiling. That will make the colour come out. Roger isn't the biggest guy , but it looks like she carries a little weight.

Rogers take on the Wooden Board Day


Mike, from Fish n Log Blog in New Zealand posed a few questions of Roger Hall about the Wooden Board Day. Mike had just become a new dad for the 3rd time and was unable to join us this time.

Questions and Answers with Roger Hall on The Wooden Boards Day trip to Aussie recently, Micro*

1: What did you take to display at the wooden boards day this year ?
I took three boards this trip, A 5'11" Speed Dialer made from 9 different species of wood, It's probably my favourite one, Board two was a 7'0" Semi Gun made mostly of Cabbage Tree timber, This is the most recent board we have built here at Surfline, The third board was my personal 5'11" Speed Dialer that I have really been enjoying riding over the past couple of years.

2: Did you order 'the kiwi breakfast' on the flight over ?
Absolutely not! Actually I took an evening flight.

3: Who was the first surfer/shaper you saw at the park on the day ? (other than 'bigfish')
Mike Conner of Bush Pig surfboards fame, Mike had his latest paulownia Pig style board, Nice work!

4: What or who's boards impressed you the most ? and why ?
That's a hard question to answer as there was so many boards that impressed for different reasons, However the sexiest board by far was a solid balsa Hot Curl shaped by Dick Van Straalen, I was busy talking to people most of the day and actually didn't get to see every bodies boards, I liked Richard Harvey's stuff too, He does a range of things and his personality an depth as a surfer/shaper comes through in the boards, It's hard to name anyone in particular as every shaper there had worked really hard to come up with their particular take on construction and shape, I saw good work laying around the park no matter whether it be a seasoned board builder or a first time hobbyist.

5: Was there any species of timber used that sparked your interest ?
Well, It's all wood and some pieces just seem to shine, I think for me its more the combinations, Dovetail Surfboards had some nice clean contrasts in some of their boards with Paulownia and a dark rich cedar?, There was a lot of Paulownia boards which is great in itself but what caught my eye was woods of other colours, I liked John Sutcliffe's N.Z recycled Kauri board!

6: What was the atmosphere at the park like ?
It was quietly humming, Heaps to see and lots of people looking and admiring, A really nice vibe between all the shapers and there were first time builders rubbing shoulders with industry legends but most of the time it wasn't obvious which was which or who was who, Really awesome to be part of.

7: What feedback did you get on your boards ?
I got a really good response, I think people could see a difference in my approach with different timbers and could see a lot of hard work had gone into them.

8: Was there a shaper/surfer that you shared common views with ?
I think there is a common thread running through all of us making wood boards even though we may all be exploring different aspects, But that's the depth that wood has to offer, I think that many of us share common views but then there are places that we may go as individuals and I think that's pretty special and we all feed off that without necessarily needing to copy one another, It's a fantastic venue for trading ideas and talking openly, Grant Newby is a Saint for putting these days together, It adds a lot more meaning and context to being a shaper.

9: What will you take away from the day ? ideas, thoughts etc ?
A lot of stimulation, Motivation but also a lot of encouragement too, And also a healthy respect for what others are doing and the reinforcement in the belief of just how special it is to be involved in shaping the future as well as the present.

10: What would you like to build for next year ?
There is a number of ways I could and would like to go with my wood projects for next year but right now my focus is on getting my custom orders up to date and beyond that, Following some design paths that I have had rumbling around in my brain for too long and it's time to do them justice . . . . I guess we will have to wait and see.

Thanks guys for sharing you thoughts.

A couple of innovative guys

Dick Van Straalen couldn't make it to the wooden board day this year , but gave me this beautiful solid Balsa Hot Curl he has shaped to bring along . It has the most beautiful lines and simplistic flow. Roger and a couple of others took it out for a few waves on Sunday.

Yesterday (Monday) we headed down to Byron for a Tiki Tour and ran into Bob McTavish, who has to be one of the most energized guys you could meet at any age. Bob and Roger have a lot in common and it was nice to be there to hear their thoughts. Later on Ian Chisham from Victoria and South Coast Surfboards dropped in as well. Earlier over at North Coast Surfboards catching up with Evan Squirrell we were joined by Mick Mackie who was in town on a small surfing break with a mate and building a couple of boards out at his farm.
It turned out to be an interesting day catching up with a bunch of innovative guys in the surf industry. The open minded guys who keep us inspired and bring us new ideas and shapes to enjoy.

Roger Hall ever the craftsman.

The humble New Zealand Cabbage Tree.

Rough as guts New Zealand Cabbage Tree is the wood of choice for this project for Roger Hall to build a 7ft chambered Gun to showcase his talents at the Wooden Board Day next month.

The chambered beams all laid up ready to be glued together.

A long and detailed job with any sort of wood.

Even Cabbage Tree fins for this one.

A great grain and textured pattern to work with.

A board in the rough, ready for hour upon hour of shaping and hand sanding.No small task with timbers that are stringy and with differing textures to work with.





Another work of art, functional art at that by a great shaper of surfboards in any medium.

Roger Hall the quiet achiever in his element covered in dust, wood or foam.
Come and check out his and others great work at the Wooden Board Day on Sunday 8th of August at Currumbin Alley here on the Gold Coast.

Roger Hall at it again...

Roger Hall from New Zealand just loves to build wooden boards that showcase his skills and once he gets started he is a driven man on a mission.He has been a great supporter of mine with the Fish Fry and The Wooden Board Day. So I asked a good friend and his blogger Mike to send me a few pictures and words of his latest project.

" Getting a txt message from my friend Roger Hall at 5.00am about a covert raid on locally grown Agave storks is not unusual, in fact it is all part of the fun ride that I have been on with Roger for nearly a decade."

" Roger, my good friend, great surfer and amazing shaper has been on the hunt for all and any species of timber that he can get his hands on was rather stoked when Phil a long-time friend and Ruakaka local visited the Surfline Custom Surfboards factory with three Cabbage tree trunks recently, so with a stash of timber and the Wooden Boards Day in Currumbin AU just around the corner Roger got thinking."

"A chambered Cabbage Tree timber gun with Agave feature beams on each side ?, yip that sounds a good idea !', and so weeks later after milling, drying, gluing, splitting, chambering and re-gluing Roger has a fully shaped wooden big wave charger.

Documenting this process has been a gas, with only glassing to go, the mission is nearly complete."

"Sadly this year I will not be at the Wooden Boards Day to help Roger showcase this board and a few little surprises he has up his sleeve but there is no doubt in my mind, that this craft, not unlike the others he has displayed at previous events will have jaws dropping.

Big thanks to Grant Newby, a super nice guy and event organiser, if it was not for Grant some of these creations may never have happened and there would be nowhere to display them."

Michael Cunningham

Mike will be unable to come over for the Wooden Board Day as he is about to become a dad again , so busy times ahead for him and his family.

Chambered speed dialer




Here is some fine wood work for sure . Five or six mixed woods all chambered and shaped . Beautiful gloss finish . Click on the image for a bigger view of the detail. As you can see it has become one of Rogers regular rides. So it is no show pony , but a great performing board. Roger is a little rugged up for the New Zealand winter .

Still chipping away



Roger Hall , profiling one of 4 boards he is building for August. He is loving working with wood again. He includes some beautiful wooden nose and tail block detail on a lot of his foam boards. Check his web site for some great examples.

Roger Hall hard at work building wooden boards for August

There are a hell of a lot of sticks of wood there for one board
Four boards all glued up and ready to be turned into things of beauty by the craftsman

Looks like a speed dialer to me
One under way and 3 to go. No small job.

Chamber that wood


Roger Hall over in New Zealand has been a busy beaver chambering 4 boards to bring to the wooden board day in August. Mate a hell of a lot of work. Look forward to the outcome. Roger owns and runs Surfline Surfboards in the North of the North Island and is busy hand shaping foam all day , so fitting in these four very time consuming wooden beauties is a big job. I appreciate your support and effort.Check out Rogers boards and skills : www.surfline.co.nz